Monday, 4 August 2014

Weeks work and glass fitting

So the main job that was about to take place was the side window fitting. So with this in mind I worked on the fitting of the doors again to ensure I had as good a fit as possible. Bodywork simply eats time!

As well as this I fitted the reversing light and then moved on to calibrating the speedo...this turned into a bit of a nightmare as the dakota control box wasn't getting a up came carpet and wire testing (least I have the answer on whether the car is serviceable!) In the end I found out it was because of 2 reasons....the mr2 wiring actually ran an earth wire all the way back to the dial cluster (brown wire) which no longer was connected, so Ii earthed that.
And then spliced off the actual pulse wire rather then relying on the output from the then worked and I could calibrate it on axle stands.

I also bled one of the front brakes of air as I believed it had a bit in it and worked on the brake bias bar to try and get the balance of front to rear right...still not sure I have this right yet.

Following that, it was on to the window fitting. I have had glass windows made by mobile windscreens from a template and these are E marked.... the fitting went well, however these windows will only be fitted for the test before reverting to perspex with race style window openings. The glass had to be bent slightly and does the job intended for the test. When it comes to final fitting after the bodywork it will be even better.

What this also did show up is I will need to make brackets to support and push out the rear clamshell, not important for the test, but important afterwards and great if I can get it done beforehand, the fibreglass has not held its shaped perfectly whilst its been off the chassis and these areas have dipped, a bracket pushing it back out into position will solve this.

I realigned the headlights and they seem better although still not perfect.

As well as this the final exhaust piece has been laid up and test fitted and is looking like a good fit! So I hope to complete the exhaust this week as well and I've bought a DB reader and a emissions reader... Be nice to know before the test how I sit in both areas and do what I can to pass both areas!

The final jobs that are important are beginning to drop off the list now, which is nice with the main big one of fitting wing mirrors being done in the next couple of weeks.

VOSA have taken payment for the test itself so I expect to get a phone call soon to choose a date. Its weird to not finish a car to 100% in bodywork terms for this test, but its definitely getting there.

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